Do not use this machine unless you have been trained in its safe use and operation. Tool rests on bench or pedestal grinders shall be set no more than 116 inch from the wheel. Use abrasion wheels that are rated consistent with the speed rating of the pedestal or bench grinder. Improperly adjusted work rests and tongues on bench grinders are the main reasons for the citation.
Operating a bench grinder job safety analysis jsa related jsas. There are specific grinding wheels for every material while there are also wheels with wire brushes in order to clean components. It has a multitude of uses, but can also cause serious injuries if not operated correctly. About 3,200 people nationwide received hospital treatment for workshop grinder, buffer, and polisher injuries. Hold the tool or blade being sharpened firmly to prevent loss of control. Special training is required before using the surface grinder. Never force a grinder wheel onto the machine or the size of the mounting hole. Bench or pedestal safety back to table of contents page 1 of 2 bench or pedestal grinder safety prior to using a bench or pedestal grinder, you must receive basic shop safety training and equipment specific training before using this tool. Do not use wheels that have been chipped or cracked. Read more and find the ultimate doitall tool for your collection. Bench grinder safety western national insurance group. By glenda taylor and its partners may earn a commission if you purchase a product thro. Your grinder is securely and permanently mounted to the work bench the rpm of the grinder does not exceed the maximum. The safety yellow, durable powdercoated gauge has silkscreened text and graphics.
Bench grinder wheels need occasional tlc to do a good job of sharpening. Powerful bench grinder compared to others designed for athome use, although it has a high price poi. Always wear safety goggles that comply with ansi standard z87. Broken parts will affect the bench grinder operation. Do not use the grinder if the eye shield andor the tool rest and other safety devices are. We will cover more aspects of pedestal and bench grinder safety in other toolbox talks. Drill bits and lathe cutting tools can be sharpened and modified with proper use of a grinder. First of all, make certain the bench grinder is firmly secured to the work bench or other work surface per the manufacturers instructions.
Before working with a bench grinder, make sure the tool and its accessories are in the proper working order. A bench grinder is a versatile machine that is capable of a lot of functions, making it a valuable tool in any work place. For purposes of this procedure, the term grinder will be used to describe both bench and pedestal versions. They can be electric, gas powered, or pneumatic and come in a variety of sizes. Toolbox safety talks bench grinder safety rockwood casualty insurance company rockwood may provide safety management services to its insureds in order to reduce the risk of loss that may lead to insurance claims. Tooltalk industrial supplies, oem fasteners, safety.
Bench grinder provides reliability even in the face of. Tool box talk machine guarding mine safety and health. Failure to follow the safety rules and other basic safety precautions may result in serious personal injury. Adjust safety glass shields on the grinder to permit clear vision of the part to be ground and still protect the operator from flying particles. View online or download dewalt dw758 instruction manual. So here is an overview of a few important osha requirements you need to remember when operating these type grinders. Contributing factors to the incident where that the worker was wearing. Your bench grinder has been designed and constructed to provide consistent, longterm operation if used in accordance with the instructions set forth in this document. Safety glasses must be worn at all times in work areas. When you can no longer adjust them, replace the wheel. The bench type tool and cutter grinder, see figure 54, was designed primarily to grind end mills. Mar 11, 2017 this means that they are made to be used for both long and short projects. Specific safety instructions for bench grinders the operation of any grinder can resultin debris being thrown intoyour eyes, which can result in severe eye damage. Bench grinder with led lights harbor freight tools.
They are most commonly used to shape or sharpen the cutting edges of tools such as chisels or lawn mower blades. Bench grinders while effective are delicate pieces of equipment. Home skills woodworking furniture heres a better way to hold tools securely while youre gr. Grinding is a safe operation if a few basic safety rules are followed. Equipment and tool safety topic page, job safety analysis topic page, shop safety topic. Learn how to dress a wheel to keep it clean, which type to use for which metal, and home skills woodworking furniture by the diy experts of the family handyman magazin. Bench grinders are mounted to a bench or tabletop while pedestal grinders are mounted to the floor on a pedestal. Ensuring all grinding equipment is in safe working order and that all users are properly trained is critical. Wear safety goggles or a face shield when using a pedestal or bench grinder. A bench grinder is a versatile machine that is capable of a lot of functions, making it a valuable tool in any work p. Bench grinder safety the bench grinder sometimes called an offhand or pedestal grinder is one of the most common pieces of equipment found in a shop setting. A bench grinder comes in handy for everything from sharpening tools to rounding over thread ends on a cutoff bolt. Follow the manufacturer directions and safety precautions included in the owners operation manual.
Stand to one side of the wheel when operating the grinder. Persons must read lab safety manual, machine manual. An awardwinning team of journalists, designers, and videographers who. You must wear appropriate ppe and follow all shop rules.
Most bench grinding wheels are vitrifiedglass bonded products and are very strong, but brittle. Bench grinder do not use this equipment unless you have been instructed in its safe use and operation and have been given permission personal protective equipment safety glasses must be worn at all times in work areas. Solutions the following general precautions should be observed by bench grinder users. Do not use this tool unless appropriately instructed in its safe use and. This is due to improperly adjusted work rests and tongues on bench grinders. Incidents could include electric shock, fire, or personal injury. Grinders are not recommended for material other than metal. Is the power cord including plug free of breaks andor other damage. The information and advice we provide is not intended to include all possible safety measures and controls. The primary goal of this course is to teach you how to safely operate a bench grinder. An offhand grinder, which may be fixed to a bench or a pedestal, is usually fitted with one or two abrasive discs revolving at right angles to the spindle turned by a motor. Do not use this equipment unless you have been instructed in its safe use and operation and given prior permission. Obtain personal protective equipment before the job none personal protective equipment ppe consisting of.
Consider disc size, arbor size, motor power, power source and. The bench grinder safety course takes about 30 minutes to complete. Always check of damaged or worn out parts before using the bench grinder. Improperly adjusted work rests and tongues on bench grinders are the main reasons for. Ask shop staff to demonstrate proper use of this tool. Skil 338001 operatingsafety instructions manual pdf. The bench grinder sometimes called an offhand or pedestal grinder is one of the most common pieces of equipment. Replace or repair damaged or worn parts immediately. Grinder eye shields should be in place before doing any grinding on a pedestal grinder. Ensure that pedestal and bench grinders are securely fastened in place.
The article has talked about various grinders and their safety measures including the safety for angle grinders, pedestal or bench grinders and handheld grinders. Make use of the proper wheel for the grinding or polishing process that you need to accomplish. Bench grinder basics you need to know the family handyman. In addition, here are some basic safety dos and donts when working with these tools. Grinders are used for removal of small amounts of material from work pieces. Learning objectives for the bench grinder safety course. Operating instructions and parts manual 8inch bench grinder. Stand to one side of the wheel when turning on power 7. Tool rests should be adjusted close to the wheels and thoroughly tightened in place so they cannot shift position while in use 8. View and download dewalt dw756 instruction manual online. Angle grinder safety occupational safety and health. These are powerful, useful tools, but they are also potentially dangerous because users take them for granted.
Do not use this equipment unless you have been instructed. View and download skil 338001 operatingsafety instructions manual online. The causes of most accidents with these products have been related to misuse and abuse. A bench grinder is a very useful tool to have in your workshop. First of all, make certain the bench grinder is firmly secured to the work bench or. Almost every maintenance shop has a bench or pedestal grinder.
It is strictly forbidden to modify or remove guards, safety devices and caution labels. The course also explains how to replace a grinding. Techniques that can be foundused on most pedestal grinders. Bench grinder safety bench grinders are found in many shops and laboratories across campus. Operating a bench grinder office of environment, health. Bench grinders can be found in almost any workshop. Wear safety glasses, goggles, or a face shield when performing grinding operations, even though the machine is fitted with eye shields. Ensure that all the guards are in place and secure before use. Safety work instructions for bench grinders policy sponsor. Abrasive wheel machinery shall not be operated without the appropriate guards in place. Always follow posted safety guidelines, and read all instructions provided by the manufacturer. Bench grinder safety and operation notice rules and guidelines listed on this page are only reminders. These are powerful, useful tools, but they are also. Read carefully and understand all instructions before operating.
There are specific applications for which the bench grinder was designed. Jan 18, 2020 safety measures are mandatory to protect your life against injuries and mishappening while working with grinders. Bench grinder safety the osha standard for grinders,osha 29 cfr 1910. Equipped with ultrabright led lights that illuminate your work space and the dual spark shields to protect against debris. The bench grinder safety gauge measures 2 34inches wide by 2 14inches high by. Safety information for the university of north carolina at chapel hill bench grinder title work task hazards controls preparing for the job do not wear jewelry, gloves or loose clothing that 1. Dont wear loose clothing or gloves, keep long hair tied back. Never wear gloves, a tie, loose clothing, a watch, rings, or jewelry when using a pedestal or bench grinder. Stand off to the side of the grinder when turning it on. The content of this sop is based on federal occupational safety and health administration osha standards, as well as recognized safe practices. Grinders work by using an abrasive wheel to sharpen, polish or buff metal objects, but theres more to. Are you looking to buy the best bench grinder on the market. To avoid serious injury, do not expose to rain or use in damp locations specific safety instructions for bench grinders the operation of any grinder can resultin debris being thrown intoyour eyes, which can result in severe eye damage. Bench grinder safety guidelines before you begin to work.
Leading companies around the world lack the quality and depth of executive talent needed to grow and compete in the future. Sop 02 bench grinder do not use this tool unless appropriately instructed in its safe use and operation and permission to operate has been given. Safe operating procedure bench grinder master locksmiths. These devices have several basic adjustments and machine guarding components that must be utilized so the machines can be used safely. Stop sharpening blades by hand, and hone knives, axe heads, and chisels quickly and easily with the best bench grinder options on the market. Dewalt dw756 instruction manual pdf download manualslib. Sturdy footwear must be worn at all times in work areas. Bench grinder safetyy safety alert september 2014 the bench grinder sometimes called an offhand or pedestal grinder is one of the most common pieces of equipment found in a shop setting. Job safety nalysis elizabeth city state university. Bench grinder safety gauge the bench grinder safety gauge is lasercut, grade 5052 aluminum with h32 hardness. Job safety analysis environment, health and safety. Bench grinders are useful tools for grinding and polishing metal, but they can be dangerous if used incorrectly. The professional combined bench grinder has been designed and built with mechanical guards and safety devices designed to protect the operator user from possible injury.
Always wear safety glasses andor face shield when using a grinder. Bench grinder awareness reminder potential hazards a bench grinder can be hazardous when improperly used. Never install a abrasive flap wheel or sanding disc on this grinder. Bench grinder with led work lights and quenching tray from deburring ragged edges to cleaning objects from deburring ragged edges to cleaning objects to sharpening blades, the wen 8 in.
Angle grinders, also called side or disc grinders, are a handheld power tool used for cutting, grinding and polishing. With an abrasive, wire brush, or buffing wheel attachment, grinders sharpen tools and shape, clean, or polish metal pieces. You will learn how to avoid common hazards and properly maintain a bench grinder. A work bench grinder is useful for tasks like tool sharpening and rounding off sharp thread ends on bolts, according to family handyman. Bench grinder awareness reminder potential hazards solutions. Standard safety check list before using your bench grinder, check to see that all the following safety requirements are met.
Check workspaces and walkways to ensure no slip trip hazards are present. Our team of experts has selected the best bench grinders out of hundreds of models. Hundreds of bench grinder related injuries are reported each year injuries that could have been. Check the work rest gap must be no greater than 18 inch adjust if necessary. We may earn commission on some of the items you choose to buy. Bench grinder is designed for heavy duty performance. An angle grinder is a handheld tool carried to the work, with the disc secured at an angle to the body of the grinder. Side guard must cover the spindle, nut and flange and 75% of the abrasive wheel diameter. Persons must read lab safety manual, machine manual, and be trained by wrl manager. Dewalt dw758 8inch bench grinder jet 577102 jbg8a 8inch bench grinder wen 4276 2. The motor revolves the wheel which grinds down the item held against it, thus angling in into the shape you need. And last but not least, always stand to one side of the grinder when you turn the grinder on so that if the wheel happens to shatter, the particles will be less likely to strike you. This manual contains instructions on assembly, safety precautions, general operating procedures, maintenance instructions and parts breakdown. It can also grind a large variety of small wood and steel cutters as well as slitting saw cutters up to 12 inches in diameter using the saw grinding attachment.
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